Résumé
The deposition of functional coatings by Physical Vapor Deposition (PVD) on open-cell 3D foams represents a burgeoning area within material science, especially for electrochemical applications. Due to the novelty of this field and the unique geometry of the foams, the use of PVD on these substrates is a breakthrough innovation for functional material development. However, several challenges remain, e.g. understanding film growth mechanisms on foams, their impact on electrochemical processes, and optimizing the performance of coated foams across various applications through an understanding of the electrochemical phenomena occurring inside and on the surface of the coated foams. This review provides the first thorough overview of the current state-of-the-art in this area and suggests innovative solutions to the challenges encountered. It reports the various properties of films on foams reported in literature, compares the electrochemical performance of PVD-coated foams for Oxygen Evolution Reaction (OER)/Hydrogen Evolution Reaction (HER) catalysis, and energy storage applications, and discusses the mechanisms that explain their performance. Additionally, the review offers an analysis of existing research and introduces a novel numerical methodology, integrating Direct Simulation Monte Carlo (DSMC), Particle-in-Cell Monte Carlo (PICMC), and kinetic Monte Carlo (kMC) techniques to facilitate the characterization of coatings within the foams.