Abstract
Nanocomposite materials made by dispersion of nano-scale fillers in a soft polymer matrix attract industrial interest because of their enhanced properties. During their formulation, filler-filler and filler-polymer interactions affect the dispersion of the particles, and thus the final nanocomposite structure. The filler dispersion as well as dynamical properties control many material properties and in particular the mechanical response of these materials.In this PhD work, we propose the study of nanocomposites made by dispersion of nano-metric hydrophilic silica particles in a soft hydrophobic polymer matrix of styrene/butadiene (SB), which is commonly used in car tire manufacturing. Since coating agents can react with the filler surface tuning the silica-silica and the silica-polymer interactions, they have been used to promote the compatibility between silica and SB. Firstly, we investigate “simplified industrial nanocomposites” obtained by solid mixing of SB and millimetric silica pellets. By a multiscale approach (microscopy and X-ray scattering, SAXS) we show that: i) the presence of a catalyzer (DPG) unambiguously amplifies the action of the coating agent; ii) the increase of silane content induces the progressive decrease of silica aggregate size. The study of the simplified industrial nanocomposites has been extended to a silica/SB model system. We developed an efficient method to surface-modify colloidal silica NPs in ethanol/water, to stabilize them in the same solvent (MEK) used to dissolve the polymer, and to obtain the final model nanocomposite by solvent casting. For the structural characterization of this multi-step system, we propose a combined SAXS-reverse Monte Carlo approach which allows to investigate the dispersion state of surface-modified silica NPs in precursor solvents (i.e., ethanol/water and MEK) and in the polymer matrix. The filler dispersion is influenced by the characteristics of the grafted silane molecule (varying hydrophobicity, grafting function, and density) and it is shown the quality of the dispersion state is maintained from the precursor suspension to the nanocomposite. Moreover, Broadband Dielectric Spectroscopy (BDS) has been used to investigate the role of silane coating agents in the segmental dynamics of model nanocomposites. We show that the silane molecules can act as plasticizers in pure styrene-butadiene matrices, inducing a significant decrease of the glass transition temperature. We also prove that the chemical surface-modification of the fillers does not affect the segmental dynamics (α-relaxation) in nanocomposites, whereas the presence of “free” silane molecules in the polymer bulk can induce a detectable plasticization effect.