Abstract
Reinforcement corrosion is known as the first cause of reinforced concrete degradation in the fields of civil engineering structures and historical monuments. Corrosion occurs when concrete cover is carbonated or when chloride ions are present in sufficient quantity at the reinforcement vicinity.The main objectives of this thesis are to investigate the corrosion processes of the reinforcement when the concrete is contaminated by carbonation as well as chloride ions and to evaluate a cathodic electrochemical treatment as a repair solution.To meet these objectives, three phases were investigated: (1) artificial agings, (2) an electrochemical chloride extraction (ECE) treatment and (3) durability. For each of these phases, the evolutions (1) of the rebar corrosion in concrete, (2) of the corrosion products at the reinforcement/concrete interface and (3) of the cementitious matrix were studied.The scientific approach gathered multiple analyzes at different scales and the use of non-destructive, destructive or in situ technique. It allowed to study the corrosion processes before and after treatment and to discuss results according to efficiency criteria suggested.The study was carried out taking into account two cements (CEM I and CEM III/A) and considering two modes of artificial aging. More than three hundred specimens of reinforced micro-concrete, corresponding to four concrete designs, were therefore studied. The main techniques used were non-destructive electrochemical characterizations, SEM and EDS characterizations, destructive quantitative determinations (chloride ion content) and qualitative determinations (pH evaluation), and finally Raman microspectrometry to determine the nature of the corrosion products.The results highlighted some evolutions of different characteristics studied during the phases of the study. Before treatment, the concrete cover was entirely carbonated and the free chloride content at the reinforcement level was in the range of 0.9-2.1% by weight of cement depending on the concrete design. A 10 μA/cm² average corrosion currents was reported and a homogeneous corrosion layer thickness of about 5-10 μm was observed. During in situ Raman analysis, chloride green rust was identified indicating an active corrosion.After treatment, more than 90% of the chloride ions were extracted and the thickness of the concrete which had a pH value higher than 9 around the reinforcement, was about 1 cm. The corrosion currents became less than 0.1 μA/cm² (negligible corrosion level). The formation of magnetite was mostly observed with nevertheless a local presence of residual green rust. No significant deleterious evolution of the cementitious matrix was identified. The treatment efficiency was therefore demonstrated. The evaluation of the treatment durability over a period of 4 to 12 months showed that the electrochemical characteristics remained stable. On the other hand, a decrease in the concrete area which pH increased during the electrochemical treatment was observed for CEM III/A cement which could lead to a corrosion recovery over the longer term. Finally, the in situ Raman study revealed differences in durability as a function of the treatment duration